First we create a mold for the face.
using plasticine and a styrofoam head with the eyes cut out sculpt the face (and ears) you would like the puppet to have (the secret to ears. think question marks ?)
cover the plasticine with LOTS OF VASELINE!!
use gypsona plaster bandages to cover the face work the gypsona so that the first layer goes on as smooth as possible. let dry and put on second layer
Paint in another layer of rubber latex, then on the next layer of rubber latex use cheesecloth to strengthen the face. Let dry fully and remove carefully from mold and attach the face back on to the styrofoam head with rubber latex and use the rubber latex with acrylics to paint. attach hair with rubber latex and paint with acrylic.
paper mache a balloon to create the body. at least 3 layers
for the body create a pattern for the legs and hips and shoulder
Use the forstner to create an indent to secure dowel using screws and glue
then using a wire coat hanger to create hinges put together hip to thigh, thigh to calf, calf to foot.
then using foam and contact cement I filled out the legs and carved them down.
the arms using rope and staples
the hands were made using a wire and air dry clay painted with rubber latex and acrylic paint
a handle was attached to the head using gorilla glue (remember to wet the wood)
dress him up cutting out the back of the shirt so that the puppet can be manipulated. and voila
I think I liked him better without the beard...